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Cooper S 15% supercharger pulley Install Guide
Your Cooper S
Pick your year to see what fits.
This page covers the US Cooper S hardtop.
+8–15 whp (est.)
Expert$180–$1803–4 hrs
Why do it
Spins the supercharger faster for more power.
Tools you'll need
- Jack and 4 jack stands
- Socket set
- Torque wrench
- Pulley puller tool
- Engine support jack
- Blue thread locker
Starting out? See our budget tool list.
Parts to buy
- CravenSpeed 15% supercharger pulley kit CS-AE464-TIQ Lists the 2002-2006 R53 Cooper S.Fits 2002–2006
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Before you start
- Run premium fuel after this mod.
Steps
Get access
- Lift the car and take off the wheel liner.
Support the engine
- Support the engine and remove the mount.
Remove the tensioner
- Take the belt tensioner off.
Pull the old pulley
- Use the tool to pull the stock pulley.
Fit the new pulley
- Bolt on the new pulley with thread locker.
Refit the belt and mount
- Route the belt over the tensioner and lower the engine.
How to know it worked
- The engine starts and idles smoothly.
- No warning lights.
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Safety first
- Park on flat ground, set the parking brake and chock the wheels.
- Never get under a car held up only by a jack. Use jack stands.
- Let the engine and exhaust cool first.
- Disconnect the battery before unplugging electrical parts.
- Wear safety glasses.
- If something doesn't match your car, stop and ask a shop.
Follow your part's instructions and your service manual's torque specs.